Canadair CL-604 Challenger

Historical safety data and incident record for the Canadair CL-604 Challenger aircraft.

Safety Rating

9.6/10

Total Incidents

5

Total Fatalities

22

Incident History

February 9, 2024 2 Fatalities

March 11, 2018 11 Fatalities

Basaran Holding

Shahr-e-Kord Chahar Mahaal and Bakhtiari

A Turkish Challenger 604 corporate jet impacted a mountain near Shahr-e Kurd in Iran, killing all 11 on board. The aircraft departed Sharjah, UAE at 13:11 UTC on a flight to Istanbul, Turkey. The aircraft entered Tehran FIR fifteen minutes later and the Tehran ACC controller cleared the flight to climb to FL360 according to its flight plan. About 14:32, the pilot requested FL380, which was approved. Before reaching that altitude, the left and right airspeeds began to diverge by more than 10 knots. The left (captain's) airspeed indicator showed an increase while the right hand (copilot's) airspeed indicator showed a decrease. A caution aural alert notified the flight crew of the difference. Remarks by the flight crew suggested that an 'EFIS COMP MON' caution message appeared on the EICAS. As the aircraft was climbing, the crew reduced thrust to idle. Approximately 63 seconds later, while approaching FL380, the overspeed aural warning (clacker) began to sound, indicating that the indicated Mach had exceeded M 0.85. Based on the Quick Reference Handbook (QRH) of the aircraft, the pilot flying should validate the IAS based on the aircraft flight manual and define the reliable Air Data Computer (ADC) and select the reliable Air Data source. The pilot did not follow this procedure and directly reduced engine power to decrease the IAS after hearing the clacker. The actual airspeed thus reached a stall condition. The copilot tried to begin reading of the 'EFIS COMP MON' abnormal procedure for three times but due to pilot interruption, she could not complete it. Due to decreasing speed, the stall aural warning began to sound, in addition to stick shaker and stick pusher activating repeatedly. The crew then should have referred to another emergency procedure to recover from the stall condition. While the stick pusher acted to pitch down the aircraft to prevent a stall condition, the captain was mistakenly assumed an overspeed situation due to the previous erroneous overspeed warning and pulled on the control column. The aircraft entered a series of pitch and roll oscillations. The autopilot was disengaged by the crew before stall warning, which ended the oscillations. Engine power began to decrease on both sides until both engines flamed out in a stall condition. From that point on FDR data was lost because the electric bus did not continue to receive power from the engine generators. The CVR recording continued for a further approximately 1 minute and 20 seconds on emergency battery power. Stall warnings, stick shaker and stick pusher activations continued until the end of the recording. The aircraft then impacted mountainous terrain. Unstable weather conditions were present along the flight route over Iran, which included moderate up to severe turbulence and icing conditions up to 45000ft. These conditions could have caused ice crystals to block the left-hand pitot tube. It was also reported that the aircraft was parked at Sharjah Airport for three days in dusty weather condition. Initially the pitot covers had not been applied. The formation of dust inside the pitot tube was considered another possibility.

December 26, 2007 1 Fatalities

Jet Connection Businessflight

Almaty Almaty Province

On December 25, 2007 a crew of JetConnection Businessflight AG airline including the PIC, the co-pilot and a flight attendant was conducting a charter flight JCX826 routed Hannover (Germany), Astana (Republic of Kazakhstan) – Macao (China) on a CL-604 aircraft (registration D-ARWE). Apart from the crew there was one passenger on board. At 12:10 (hereinafter UTC time is used) on December 25, 2007 the crew took off at Hannover Airport. During the flight the crew was informed that there was no fuel available for refueling the aircraft at Astana Airport. Due to this the crew decided to change the flight route and refuel the aircraft at Almaty International Airport (Republic of Kazakhstan). The flight from Hannover to Almaty in accordance with the PIC explanations was normal. No faults in the operation of the aircraft systems or equipment were detected. At 18:46 the crew landed at Almaty Airport. The ground handling service at Almaty Airport was provided by Bercut Air Services KZ based at the airport. The departure from Almaty to Macao according to the schedule was planned for 20:50 on December 25, 2007. The ground handling and servicing was provided by Bercut Air Services KZ Company. In accordance with the work order the Almaty ground services conducted refueling and anti-icing. The Pre-Flight Check was conducted by the PIC. He also monitored the refueling and stabilizer and wing anti-icing. According to the PIC interrogation there were no faults detected in the operation of aircraft systems and equipment. 8460 liters (6827 kg) of TC-1 condition fuel was refueled. According to the estimations, total fuel on board was 7605 kg. The refueled fuel was distributed in the fuel tanks in accordance with the AFM of the CL-604 aircraft. In accordance with the estimations the aircraft weight was 20659 kg, CG 33,1%, which was within the CL-604 AFM limitations. During the pre-flight preparation for the flight to Macao the crew of the CL-604 D-ARWE did not receive the meteorological consultation or documentation at the Almaty Meteorological Center. According to BFU information the crew of the JCX826 flight had received the integrated meteorological consultation for the flight to Macao before the takeoff from Hannover. In Almaty PIC has received updated data through the Internet from the website of the German Meteorological Service (DWD) and also from the PPS provider of the JetConnection Businessflight AG (Billund, Denmark). According to the ATC tape recorder data containing the communication of the <U+0421>L-604 D-ARWE crew with the ATC offices of Almaty airport, at 20:17:55 the crew informed the Ground Control that they were ready to startup and taxi right after the completion of the anti-icing procedure. At 20:18:24 the Ground Control instructed the crew: “JCX826, expect start up in 5 minutes.” At 20:20:48 in reply to the Controller’s request if they were ready for start-up the crew reported: “We are expecting anti-icing which is about to start now”. While waiting for the anti-icing the crew received the ATC clearance for departure. In accordance with the DE-ICING\ANTI-ICING REQUEST from the 25.12.2007, signed by the PIC and the Bercut Air Servises KZ manager the processing with using Type 1 and Type 2 fluids was conducted in two steps. On the first stage Type 1 deicing fluid (Killfrost DF Plus) was applied to remove the icing with the estimated fluid to water ratio of 70/30%. According to the enquiry of the de-icing operator the temperature of the Type 1 fluid in the tank of the SIMON GLOBAL 2110 machine used for the fluid application was about + 80° <U+0421>, and at the outlet of the sprayer it was not less than +60° <U+0421>. Note: The check of the SIMON GLOBAL 2110 machine conducted by the investigation team after the accident revealed that the temperature of the Type 1 fluid at the outlet of the sprayer is +66° <U+0421>, which complies with the <U+0421>L-604 OM (Part 1, page 06-12-17). On the second stage of the anti-icing procedure the Type 2 anti-icing fluid was used (Killfrost ABC 2000) with the estimated fluid to water ratio of 100/0%. Note: In the fluid Type 1 and Type 2 delivery receipt No.4002014 by mistake was shown unreal concentration 70/00 for the Type 2 fluid instead of its real concentration 100/00. The OM of the CL-604 does not suggest preliminary heating and heating monitoring of Type 2 fluid. According to the record in the aircraft fuelling receipt the amount of the applied Type 2 fluid was 250 liters. According to the requirements of Annex A, page XXI of the AEA, Training Recommendation and background Information for de-icing/anti-icing of aircraft on the ground, Edition 2, September 2005 the recommended anti-icing fluid minimum for the wing and stabilizer of a CL-604 type aircraft was 100 liters. Thus enough Type 2 fluid was applied for the anti-icing of CL-604 D-ARWE. The inspection of the fluid samples used for the de-icing/anti-icing of the CL-604 D-ARWE aircraft conducted at Almaty airport laboratory revealed that the Type 1 fluid had an actual fluid to water ratio of 67/33% while the Type 2 fluid 99/1%. Provided the OAT at Almaty airport at the time of the fluid application was minus 13° <U+0421>, the mentioned ratios were within the requirements of the CL-604 OM (Part 1, Section VI, Cold Weather Operations). The actual weather at Almaty airport according to the request of the Approach Control for 20:49 was as follows: surface wind 360° 2 m/sec, RVR 2900 m, light snow, mist, clouds 8 oktas, nimbostratus, fractonimbus, cloudbase 150 m, QFE 718 mm mercury, OAT minus 12,9° <U+0421>, dewpoint minus 13,7°, moisture content 93%, QFE 718 mm mercury. In accordance with the de-icing/anti-icing operator the de-/anti-icing procedure was conducted in compliance with the CL-604 OM recommendations in the following order: stabilizer, left wing, right wing. Every surface was applied first with Type 1 and then Type 2 fluid. The time between the completion of the Type 1 application and the beginning of the Type 2 application in accordance with the operator’s explanations did not exceed 1.5-2 minutes which is suggested in Section VI of the CL0604 OM. According to the estimations conducted by the investigation team the application of the Type 2 fluid was started at 20:37. Note: In accordance with the CL-604 OM (Part 1, page 06-12-13), the holdover time of the Type 2 fluid with the fluid to water ration of 100/0 in the OAT range of -3…-20° <U+0421>, with precipitation in the form of snow and snow grain is 15…30 minutes. According to the information recorded by the FDR, during the de-/anti-icing the aircraft flaps were retracted while the stabilizer deflection was minus 4,7°. By 20:43 the de-/anti-icing procedure was completed. On leaving the aircraft the PIC made a visual and tactile (by touching the wing surface) inspection of the anti-icing quality, admitted that it was satisfactory by signing in the de-/anti-icing receipt. After that the PIC returned to the aircraft and the crew began the engine start-up. In accordance with the FDR information, by 20:46 the crew had started up first the right engine and then the left engine. The N2 of the right and left engine in the idle mode was 61,5 % and 62,0 % respectively. In 10 seconds after the left engine start-up the Cowl Anti-Ice was engaged. In accordance with the CVR information, a check at a stage After Engine Start was performed by the flight crew in a volume which stipulated by the JetConnection Businessflight AG “ABBRIVIATED CHECKLIST”. However a comparison of this checklist with the CL-604 D-ARWE AFM checklist (Chapter 4 “Normal Procedures” Section “Consolidated Checklists” Item L “After Engine Start Check”) shows the absences of WAI and CAI systems checks. Note: For a number of other preflight preparation stages the JetConnection Businessflight AG “ABBRIVIATED CHECKLIST” also doesn’t cover all procedures stipulated by the CL-604 AFM. At 20:47:42 the crew reported the Ground Control that they were ready for taxiing. At 20:48:25 the Ground Control cleared the crew for the holding point following the leader van. Within 20:51:17 – 20:51:45, the crew checked the rudder, the ailerons and elevators and extended the flaps to the takeoff position (Flaps 20). The stabilizer position (-4,7°) did not change. At 20:51:55 the crew was instructed by the Ground Control to expect further instructions at the holding point and contact the Tower Control. At 20:52:17 after contacting the Tower Control the crew was instructed to wait on the holding point as there was an MD-83 aircraft making Flight UKM 109 on final at a distance of 14 km. At 20:57:15, after the MD-83 landed the Tower Control cleared the CL-604 D-ARWE to line up at RWY 05 and at 21:01:30 they were cleared for takeoff. During the takeoff an increasing right bank started developing. As the aircraft was banking to the right it touched the right runway edge with its right wing tip. Then the aircraft, leaning on the right wing, moved to the graded airfield to the right of the runway and hit its surface with the right main landing gear and nose landing gear. During the further movement the aircraft hit the reinforced fence of the airdrome and shifting on the ground 190 m beyond the airdrome finally stopped. At the final stage of movement a fire occurred which was extinguished by the airport fire brigades. The actual weather at Almaty airport checked after the accident alert at 21:04 was as follows: wind 350° 4 m/sec, visibility 1200 m (RVR 2500 m), snow, mist, clouds 8 oktas, nimbostratus, fractonimbus, cloudbase 120 m, OAT minus 14° <U+0421>, dewpoint minus 15° <U+0421>, moisture content 92%, pressure 718 mm mercury. Runway 05 condition – dry snow up to 10 mm, friction factor 0.32. The accident occurred on December 25, 2007 at 21:02 UTC (26.12.2007 at 03:02 local time).

January 4, 2002 5 Fatalities

EPPS Air Service

Birmingham West Midlands

Following ATC clearance, engine start was at 1156 hrs and N90AG was cleared to taxi at 1201 hrs. All radio calls during the accident flight were made by the commander, seated in the right cockpit seat. During taxi, the crew completed their normal Before Takeoff Checks; these included confirmation that the control checks had been completed and that anti-ice might be required immediately after takeoff. Flap 20 had been selected for takeoff and the following speeds had been calculated and briefed by the pilots: V1 137 kt; VR 140 kt; V2 147 kt. By 1206 hrs, the aircraft was cleared to line up on Runway 15. At 1207 hrs, N90AG was cleared for takeoff with a surface wind of 140°/8 kt. The pilot in the left seat was handling the controls. Takeoff appeared normal up to lift-off. Rotation was started at about 146 kt with the elevator position being increased to 8°, in the aircraft nose up sense, resulting in an initial pitch rate of around 4°/second. Lift-off occurred 2 seconds later, at about 153 kt and with a pitch attitude of about 8° nose-up. Once airborne, the elevator position was reduced to 3° aircraft nose-up whilst the pitch rate increased to about 5°/second. Immediately after lift-off, the aircraft started to bank to the left. The rate of bank increased rapidly and 2 seconds after lift-off the bank angle had reached 50°. At that point, the aircraft heading had diverged about 10° to the left. Opposite aileron, followed closely by right rudder, was applied as the aircraft started banking; full right aileron and full right rudder had been applied within 1 second and were maintained until the end of the recording. As the bank angle continued to increase, progressively more aircraft nose-up elevator was applied. Stick-shaker operation initiated 3.5 seconds after lift-off and the recorders ceased 2 seconds later. The aircraft struck the ground, inverted, adjacent to the runway. The last recorded aircraft attitude was approximately 111° left bank and 13° nose-down pitch; the final recorded heading was about 114° (M). The aircraft was destroyed by impact forces and a post crash fire and all five occupants were killed, among them John Shumejda, President of the Massey-Ferguson Group and Ed Swingle, Vice President. The aircraft was leased by AGCO Massey-Ferguson.

October 10, 2000 3 Fatalities

Bombardier Aerospace

Wichita-Dwight D. Eisenhower (Mid-Continent) Kansas

On October 10, 2000, at 1452 central daylight time, a Canadair Challenger CL-600-2B16 (CL604) (Canadian registration C-FTBZ and operated by Bombardier Incorporated) was destroyed on impact with terrain and postimpact fire during initial climb from runway 19R at Wichita Mid-Continent Airport (ICT), Wichita, Kansas. The flight was operating under the provisions of 14 Code of Federal Regulations (CFR) Part 91 as an experimental test flight. The pilot and flight test engineer were killed. The copilot was seriously injured and died 36 days later.

Safety Profile

Reliability

Reliable

This rating is based on historical incident data and may not reflect current operational safety.

Primary Operators (by incidents)

1
Basaran Holding1
Bombardier Aerospace1
EPPS Air Service1
Jet Connection Businessflight1